Texture Powder Modular Resin Data Sheet
1.YL-series texture modular resin introduction:
YL-series texture modular resin is an innovative, convenient and modular raw materials specially used for texture finish powder coating(indoor use and outdoor use).It could be mastered and used in production easily. YL-series texture Modular Resin could replace of texture additives ,wax totally and parts of polyester resins. It is a cost-effective product but all the physical/chemical properties of powder coatings are much improved than traditional texture powders coatings, especially the film hardness could reach 3-7H(pencil hardness).
2.Advantage of YL-series texture modular resin:
1)Environmental and safety raw materials:
We select composite raw materials(environmental, no toxicity and no smell), YL-series texture modular resin samples already passed the test of Vkan Certification &Testing Co., td ,it meets the standard of European 2011/65/EU and the limit value requirement of 174 highly concerned substances in REACH EU regulation(EC) No 1907/2006 which is relative to registration, evaluation, authorization and restriction of chemicals. Our test report(No.:RZRS2017-0344&WTS2017-15703) is for your reference.
2)Convenient in production and good compatibility:
With YL-series texture modular resin, it could produce required texture powder coating with any kind of YL-series modular resin with users’ dosing materials(resin + curing agent + pigment),no need to add any additives(if user need to add other materials, it is also no problem, YL-series texture modular resin has good compatibility
3)Color and gloss consistency:
Gloss(2°-20°@ 60°) could be controlled and adjusted by changing extruder’s technical parameters or formula’s pigment binder ratio(screws specialized for texture powder coating will be better) under the materials outlet temperature no more than 150°.It could ensure consistent and stable gloss and color and no color difference among batches of powder coatings.
4)Different size texture powder coating
With YL-series texture modular resin, it could produce different particle size type texture powder coating with big texture, middle size texture and small size texture powder coatings by adjusting ACM technical parameters or changing sieve mesh with 140mesh-105μm, 170mesh-88μm and 200mesh-74μm.
5)Standard texture powder coating(Particle size D50 30-35μm):
Clear and even texture,three-dimensional,flat, compact and good coverage of corners in the film appearance; More reasonable layout electric field will make the product get better charged stability, spraying ratio increase obviously, recycled powder coating’s spray ratio also could get a good result.
6)Super fine texture powder coating(Particle size D50 20-25μm):
Delicate, rich and smooth texture film with good hand feelings. Finish powder could be sprayed easily, spraying ratio will be not affected. It will be no powder falling、crater and Faraday happened around it when film thickness is no more than 100μm on the single side of work piece.
3.Disadvantage of traditional texture powder coating:
1)Texture agent, matting agent and other additives are needed.
It need different kind and different quantity of additives to adjust the texture size, gloss and harness. For example it need to add different quantity texture agent to get different size texture finish, different quantity matting agent to get different glosses and different quantity of wax to add hardness(≥2H pencil hardness).
2)It is difficult to get a uniform particle size, gloss, color and other technical parameters between batches of texture powder coating because of different kinds additives, other physical/ technical parameters and controlling machinery factors’ differences. It need be adjusted again and again in productions and even need to be reworked in the production.
4.Kinds of YL-series:
YL-001——Generally indoor and outdoor use with pencil hardness 3-4H
YL-002——Generally indoor and outdoor use with pencil hardness 4-5H
YL-003——Generally indoor and outdoor use with pencil hardness 5-6H
5.Reference formula with YL-series texture Modular Resin:
◆ 37+2.8+35+25(YL-series) is the smallest ratio formula, we use the formula to make one bright green panel P216/RAL 250-3,it passed both artificial weathering aging test(test time was during 2017.6.21-2017.7.14) and neutral salt spray test(test time was during 2017.6.23-2017.7.14) which are made by China Coating Quality Supervision and Inspection Center . For details, Please check the test reports(TW171363L2 and tw171363Y1).
For details, Please check the test reports(TW171363L2 and tw171363Y1).
◆ TGIC polyester resin, HAA polyester resin, hybrid polyester resin/epoxy resin and recycled powder coating, any of them could get texture powder coating when YL-series texture Modular Resin is used together.
◆ Storage and packing:
The shelf life of the resin will be one year and stored in a dry place at temperature below 30℃. Avoid direct sunlight, damp and rain. After one year, it should be tested once again before production, if it is qualified, then use it.
25kg in PP bags or requirement by customer.
YL系列砂纹粉模块组合简介
YL系列砂纹粉模块组合,是本公司自主研发的一种快捷、简单、极易掌握生产的新型组合材料。产品有别于传统砂纹粉的制备设计和生产工艺,可降低生产成本,性价比高。其组分取代砂纹剂、增硬蜡及部分树脂等其它材料。
YL系列制备的砂纹粉,所有理化技术指标较之传统砂纹粉均有提高,特别是涂膜硬度,可达到3-7H(铅笔硬度)。
YL系列沙文粉模块组合,其制备和工业化生产的特性:
l 选用特殊复合材料(环保、无毒、无味),样品经广州威凯检测技术有限公司测试,完全符合欧盟指令2011/65/EU 中的限值要求;符合关于化学注册、授权和限制法规(EC)NO1907/2006中174种高度关注物质(SVHC)的限值要求,附检测报告编号No:RZRS2017-0344;NO:WTS2017-15703,请查询。
l YL系列任一款产品+用户配料(树脂+固化剂+颜填料),不需再用任何助剂即可生产出客户所需求的砂纹粉(用户需添加其它助剂材料也可自行选择,YL系列相容性好)。
l 调整挤出机技术参数或配方的颜基比(砂纹粉专用螺杆效果更佳),物料流出温度不要超过150℃,光泽(2°以上-60°角),可控可调,以保证同一光泽颜色前后一致,无明显色差。
l 调整磨粉机(ACM)技术参数或更换筛网(140目-105微米);(170目-88微米);(200目-74微米),即可生产粒度不同的大、中、小砂纹粉。
l YL系列制备的标准砂纹粉,粒度D50:30-35微米,纹理清晰,砂纹均匀,立体、平整、紧实,边角覆盖好,电场实施了更合理的布局方式,使产品荷电非常稳定,上粉率明显增加,回收粉复喷也达到较佳的效果。
l YL系列制备的超细砂纹粉,粒度D50:20-35微米,纹理细腻、润泽、手感好,较细粉末也好喷,不影响上粉率。工件单面喷涂厚度不大于100微米,其周边无掉粉、无火山口、无法拉第现象。
而传统砂纹粉的制备设计和生产工艺的成砂、光泽、硬度等技术指标,需辅备专用助剂来完成。如:成砂-(大、中、小)需添加不等量的砂纹剂;光泽-(高、中、低)需调整不等量的消光助剂材料;硬度->2H(铅笔硬度)需补充不等量的增硬蜡等。另因不同助剂间的差异和其它理化技术指标等和生产设备掌控之原因砂纹粒的粒度、光泽、色差和技术指标,在大生产时很难前后统一,经常需反复调整,甚至返工处理。
YL系列分类:
YL-001-户内、户外通用,涂抹硬度3-4H(铅笔硬度)
YL-002-户内、户外通用,涂抹硬度4-5H(铅笔硬度)
YL-001-户内、户外通用,涂抹硬度5-6H(铅笔硬度)
YL系列制备配比:(仅供参考)kg
聚酯树脂/TGIC(93:7) | 37(用户也可以调整用量) |
TGIC | 2.8-3 |
消光、高光硫酸钡等(>800目) | 35-40 |
膨润土(控制光泽2°以上-60°角) | 0-3 |
颜色(根据色卡) | 适量 |
YL系列 | 25-20 |
YL系列制备配比中,37+2.8+35+35(YL系列),是树脂份最小的例方,其制备的艳绿砂纹粉样板P216/RAL250-3,经中华人民共和国涂料质量监督检验中心检测:人工气候老化(检验时间:2017.6.21-2017.7.14);耐中性盐雾试验(检验时间:2017.6.23-2017.7.14),质量完全合格。附检验报告编号:TW171363L2、TW171363Y1,请查询。
另聚酯/TGIC型,聚酯/HAA型,聚酯/环氧型,回收粉等,加入YL系列任一款均可制备砂纹粉。
储存与包装:
30℃下干燥保存,防止受潮、雨淋和阳光直射,储存期为一年,超过存储期后,需重新检验和小试,合格后可继续使用。
包装规格为25KG/PP袋或客户要求的包装规格和包装物。